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OBJECTIVE:
To provide the participants with the main changes, improvements and benefits of the execution of the FMEA design when comparing the FMEA 4th Edition AIAG manual with the new AIAG & VDA FMEA manual.
To measure the effectiveness, the efficiency and linking of DFMEA with the cost of poor quality of an organization.
To develop a transition implementation plan from AIAG FMEA 4th Edition to the AIAG & VDA FMEA manual.
SKILLS TO DEVELOP: Continuous improvement, problema analysis, orientation to results.
BASIC COURSE INFORMATION:
ADDRESSED TO:
Leaders, managers, supervisors and heads of area, in charge of quality or production in service or automotive manufacturing companies and staff in preparation for this level.
SYLLABUS
General description of the main changes, improvements and benefits of the new AIAG & VDA FMEA manual. Detailed introduction chapter that emphasizes and clarifies the fundamentals needed to develop a robust FMEA.
Application of the 7-step approach: a more instrumental method based in the correction of errors to develop the DFMEA while integrating the learned lessons.
DFMEA First Step – Planning and preparation
DFMEA Second Step – Structure analysis
DFMEA Third Step – Function analysis
DFMEA Fourth Step – Failure analysis
DFMEA Fifth Step – Risk analysis
DFMEA Sixth Step – Optimization
DFMEA Seventh Step – Communication
Links between the DFMEA and the PFMEA
Comparison of a DFMEA prepared with FMEA 4th Edition against a DFMEA prepared with the new AIAG & VDA FMEA manual.
The effectiveness, efficiency and linking of DFMEA with the cost of poor quality.
Transition implementation plan from FMEA 4th Edition to the AIAG & VDA FMEA manual.
BENEFITS
Reduction of rejections and claims for quality problems.
