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OBJECTIVE:
To provide the participants with the main changes, improvements and benefits in the fundamentals of the implementation of the PFMEA when comparing the AIAG FMEA 4th Edition manual with the new AIAG & VDA FMEA manual.
Measurement of effectiveness, efficiency and linking PFMEA with the costs of poor quality.
To develop a transition implementation plan for AIAG FMEA 4th edition to the AIAG & VDA FMEA manual.
SKILLS TO DEVELOP: Continuous improvement, problem analysis, orientation to results.
BASIC COURSE INFORMATION:
ADDRESSED TO:
Leaders, managers, supervisors, and heads of area, responsible for quality or production of automotive service or manufacturing companies and staff in preparation for this level.
SYLLABUS
General description of the main changes, improvements and benefits of the new AIAG & VDA FMEA manual. Detailed introduction chapter that emphasizes and clarifies the fundamentals needed to develop a robust FMEA.
Application of the 7-step approach: a more instrumental method integrated with the learned lessons and based on error testing to develop the PFMEA.
PFMEA 1st step – Planning and preparation.
PFMEA 2nd step – Structure analysis.
PFMEA 3rd step – Function analysis.
PFMEA 4th step – Failure analysis.
PFMEA 5th step – Risk analysis.
PFMEA 6th step – Optimization.
PFMEA 7th step – Communication.
Process flows, PFMEA, control plan, and work instruction links.
Comparison of a PFMEA prepared using the AIAG FMEA 4th edition manual with a PFMEA prepared using the new AIAG & VDA FMEA manual.
PFMEA, effectiveness, efficiency, and linkage with the cost of poor quality.
Transition implementation plan from AIAG FMEA 4th Edition to the new AIAG & VDA FMEA manual.
BENEFITS
Reduction of rejections and claims for quality problems.
